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 J-3 Cub Construction Project Session #5

J-3 Provisions for Burst Tube

I got a great recommendation from Jim O'Reilly this afternoon for the blast tube. It called a blast tube or burst tube? Anyway, Jim said:
"I'd recommend that the blast tube have a slot in its back end that is a push-fit over the rear motor anchor.  If you want to get really fancy, you can make it a 90 deg. angle slot so that you can push it onto the rear motor anchor and then twist it a bit to hold it there when you pull the motor out to stretch it before you start winding."
Of course, this meant that the three modified cross members shown below had to be cut out so the blast tube would center on the motor peg, which I did.
 
 
I'll swear, building and modifying the construction of this rubber model is becoming a big challenge, more so than I would have ever thought possible. I spent more than two hours this afternoon just cutting and shaping the cut outs in the end of the PVC blast tube to receive the 3/16" aluminum motor peg. The PVC is somewhat difficult to work with. However, as the picture below shows, I finally accomplished the task that Jim has recommended.
 
With the three modified cross members removed from the fuselage structure, the blast tube can now be inserted into the fuselage,  slipped over the motor peg, and locked into place with a quarter twist as shown below. As you can see, the 3/4" blast tube just barely fits inside the fuselage sides back at the motor peg.
 
This picture shows the blast tube installed in the fuselage. I still have to develop cross member structure for the top longerons in the aft part of the fuselage. Notice the bulkhead over the motor peg has been removed with the idea of making that bulkhead  also an integral cross member. Jim also suggested that I cut the blast tube off about 3/4" ahead of the forward bulkhead, which I have not done yet.
 
Well that is about it for today. I seem to be taking two steps forward and then one step back. This project just about has me whipped for today.....................Tandy

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