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 Sailplane Construction Project Session #28

I spent part of yesterday afternoon and most of the day today working on the Sailplane's servo and push rod installation. The two Futaba S3101 servo mountings viewed from the bottom of the fuselage are shown below. The rudder servo is on the left and the elevator servo is on the right.


I selected the carbon fiber reinforced Sullivan Precision Rod #581 for the rudder and elevator push rods. Carl Goldberg's "ladder" type construction of the fuselage frame made the attachment of the push rod guides on the 1/16" X 1/4" up rights a little tricky. As you can see below, I used 1/2" wide 3/16" balsa blocks to tie the guides to the up rights with.
The push rods were installed down the length of the fuselage frame using four push rod guides as shown below.
A piece of 3/16" balsa sheet stock was drilled through at a shallow angle for the outer tube of the push rod to exit the fuselage frame. This was glued to the upper and lower longerons under the forward portion of the stab as shown below. Later on, after the fuselage bulkhead pieces are attached and all of the 1/8" stringers installed, this outer tube will be trimmed off flush to outer portion of the fuselage.
This is a nice shot looking up from the bottom showing the exit angles that align both the rudder and elevator push rods with their respective control horns.
Tomorrow I will remove the push rods and sand the push rod outer tubes with 400 emery paper. Then I will reinstall them and epoxy them in place along each push rod guide hole and at the exit from the fuselage. The next step will be to start the installation of the Futaba Fasst receiver, flight battery pack, and switch harness. All of this has to be done before the bulkhead pieces are glued in place and then the diagonals for torsional stiffness can be added. As you can see, this is really a complex and time consuming structure to build. Adding the rudder and elevator control surfaces had to be thought out very carefully..........................Tandy  

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